PRODUCT CATEGORY
Mineral Water Bottle Filling machine
Product Code :- KEAMWBFM-40
Category Name :- Water Bottle Filling Machines
Automatic Rotary Rinsing, Filling & Capping Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine, work on gravity filling principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. ‘No container No filling & No Sealing’ system arrangement is standard features of the machine. The main drive of the machine, conveyor drive & cap-feeding bowl consist of A/c Motor with synchronized variable A/c Frequency Drive
In feed Air Conveyor (With Air Blower)
In-feed air conveyor fitted with high pressure air blower with filter fitted on the suction side. This conveyor feeds empty bottles into the in-feed rotor by neck holding mechanism of the Trio-block machine. The conveyor is mounted at right angles to the Trio-block machine.
Automatic Rotary Rinsing Machine (8 Head)
The mechanical filling valves, mounted radically on the rotary filling tank, are actuated automatically by the bottles when lifted up to commence filling. Here again the bottles are held at the neck by neck holding grippers which ensures precise valve centring. Consequently, there is no bottle damage or water wastage during the filling operation. The main machine drive motor has variable speed A.C. Drive, by which the machine speed can be varied depending upon the bottle size to be run. Three position probe fitted in the filling tank automatically regulates the machine speed based upon product inflow, using a panel mounted PLC. “NO BOTTLE NO FILLING” system arrangement is standard features of the machine.
Automatic Rotary Screw Cap Capping Machine (4 Head)
The feed container moving on transfer rotor, this transfer rotor feed the bottle from the filler rotor to the capper rotor. The Capper Rotor bringing the container below the sealing head in the subsequent indexing part, meanwhile the rotating head pick up a cap from the cap star wheel which is receiving from delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of sealing. The bottle is held at the neck firmly during capping to produce absolutely leak proof results.
|
TECHNICAL SPECIFICATIONS |
||
|
Model |
KASRFC-40 |
|
|
Output/Hour* |
2400 BPH (1 Liter ) |
|
|
Number of head/Syringe |
Rinse 8, Filling 8, Capper 4 |
|
|
Direction of Movement** |
Left to Right |
|
|
Fill Size |
200 ml to 2000 ml |
|
|
Electrical Specifications** |
Main Machine |
3 HP / 380Volts / 50 Hz. (Non-Flameproof) |
|
Oriental Bowl |
0.25 HP / 380Volts / 50 Hz. |
|
|
Conveyor |
0.5 HP / 380 Volts / 50 Hz. |
|
|
Blower |
1.0 HP / 380Volts / 50 Hz. |
|
|
Pump(Washing) |
1.0 HP / 380Volts / 50 Hz. |
|
|
Height of Conveyor (Air) |
1400 mm to 960 mm Adjustable. |
|
|
SALIENT FEATURES |
|
· Model based on advanced technology. · Single Operator for Three Operations. · Rinse – Fill & Seal cycle, fully Trio-block for total filling hygiene. The whole process is automatic. · Bottle in-feed using high pressure air conveyor with air filter on suction side. · Less Floor Area. · No Contamination – as immediate sealing of filled bottles. · Centralized Volume Adjustment System- no down time in volume settings. · SS 316 material used for filling valves · No Bottle –No Fill for Individual head, hence no spillages. · Torque adjustable capping heads. · Machine is fully Neck holding by design, so no change part required for different size of bottles. · The advanced Control Panel is adapted to control the machine runs automatically, air conveyor system is adopted in bottle entry section and belt conveyor system is adopted in bottle exit section, which can adjust speeds and coordinated with transducer of the main machine to make the operations of moving bottle forward steadily and reliably. · In-feed can be linked directly with automatic blow molding machine · Machine covered with SS 304 frame & Acrylic Doors for total filling hygiene · Placing of Cap Feeder Outside Trio-block-avoid entering of dust in it. · Better finish – imported polished, laminated S.S. sheet used. · Separate variation drive to control speed of conveyor. · Self-Lubricating UHMW- PE Guide profile for Low friction wear surface, smooth and noiseless conveying. · Fully automatic rotor to rotor transfer without any human contact. It is convenient to operate with higher automation · Safety Guard for Operation and Protection. |
|
UTILITY REQUIREMENT |
|
|
Electrical supply |
Three Phase + Neutral + Earthing |
|
Electrical load |
6 KW |
|
Air Pressure: Minimum |
6 bar pressure 5 CFM |